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Intel couldn't shrink to 7nm on time – but it was able to reduce one thing: Its chief engineer's employment

Boothy

For the chiplets, one of the other reasons was apparently they were expecting lower yields from the new 7nm process. and the smaller you can create your chips, the better the yield results are overall. (i.e. Less wasted wafer from bad silicon, when using smaller die sizes).

It also meant the IO die, which doesn't need to run at the same speed as the CPU itself, could be made on an older, mature and so cheaper node, and of course those didn't need to be made by TSMC.

All of which helps keep the costs down of course!

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