Re: WTF
I find the narrative of the thermostat contacts a bit strange. If the problem was increased current, why did the current increase? A higher voltage would require a lower current to do the same job.
But the increased voltage, rather than current, caused the contacts to melt, it must have been because of arcing. In that case the design must have been perilously near the limit even for the lower voltage.
Was the power DC? I'm not sure if the snap action bimetallic heat sensitive switch (as used in all kettles) had been invented by then, so maybe designing DC thermostats to avoid arcing would have been a problem. That makes the story more comprehensible, but running so near the limit doesn't look like good design. The obvious answer would be to use a low current thermostat to control a relay.