back to article Charge a future EV in less than five minutes – using literally cool NASA tech

Experimental tech designed to cool NASA equipment in space has an Earth-bound use as well: slashing electric vehicle charging times to five minutes or less. Using a technique known as "subcooled flow boiling," this technology could boost the amount of electrical current today's EV chargers are able to supply to automobiles, by …

  1. Korev Silver badge
    Flame

    How would they cool the batteries? I assume that they'd get pretty hot with all the current going into them. I could see how putting cooling systems (which I assume are bulky and might involve nasty stuff like liquid nitrogen) into the chargers which don't move is feasible, but not the car's battery without making the car massive.

    Icon to signify "watt" might go wrong -->

    1. Yet Another Anonymous coward Silver badge

      Battery on most EV's are already liquid cooled/heated.

      You can't use Li batteries below about 4deg otherwise

      Of course not saying that would cope with dumping 100kw into it !

    2. Jellied Eel Silver badge

      Feels like a Friday already

      by removing up to 24.22 kilowatts of heat.

      Watt a waste! But combine with a Seatback system to convert that heat into electricity, and you'd get around 291kW of electricity*, or around 24.20kWh of extra charge by using a soon to be patented regenerative charging system

      Alternatively, physics says 'NO!', and people wonder why more fast charging stations are catching fire due to the challenges of dissipating 24.22kW of heat, without increasing global warming. Apparently NOAA and the CRU are keen to collocate new weather stations alongside charging stations.

      *Because everything green is 97%.

      1. jake Silver badge

        Re: Feels like a Friday already

        Perhaps that should be re-written ...

        "by removing up to 24.22 kilowatts of heat and conveniently sweeping it under the carpet."

    3. vtcodger Silver badge

      The Holy Grail

      FWIW, the Holy Grail of EV batteries appears to be Metal-Air batteries. Probably Aluminum-Air. Aluminum being cheap, readily available, non-toxic, and reasonably well behaved. On paper, these have much higher energy density (maybe 3X?) than current batteries. Which means vehicles go further between charges and/or have smaller, lighter batteries than current EVs. They are primary cells. You can't recharge them. But what you can (hopefully) do is pull over to the side of the road, yank the defunct anodes out, stuff them in a plastic carrier bag for later recycling/disposal, and put new fresh anodes in. No fantastic high tech charger technology needed.

      A few demos have actually been conducted, so they probably aren't completely impractical.

      Folks have been working on these things for 3 decades or more. And there is still presumably a long way to go. But we're talking GREEN ENERGY here, so all concepts, no matter how hare-brained are assumed to be either ready for deployment or nearly so held back only by corrupt politicians in the pay of the evil oil companies.

      I'd like to see these work out someday as they seem potentially a pretty adequate solution to many of the intractable problems with EVs using current technologies. But I'm not holding my breath.

      1. herman

        Re: The Holy Grail

        I expect that it may take you a while to plug in a few thousand battery cells though.

        1. jake Silver badge

          Re: The Holy Grail

          Cheer up. It'll be job security for somebody ...by the time they are finished replacing the lot, the first one will need replacing again.

        2. Michael Wojcik Silver badge

          Re: The Holy Grail

          Plus you tear open the pack and a few hundred spill out, and then they're rolling all over the road...

      2. Diogenes

        Re: The Holy Grail

        Aluminum being cheap, readily available,

        What was that Skippy?

        Aluminium smelters are shutting down all over the world because of increasing energy costs, and unreliable supply. Here in Oz, smelters cop it in the neck first if load shedding (read blackouts) first. Assume it is the same all over.

  2. Korev Silver badge
    Coat

    Advances in electric vehicle technology? I'm amped for it...

    1. jake Silver badge

      I expect there will be a lot of resistance. People are being forced to go electric with great reluctance. The general public's capacitance for this kind of nonsense has about maxed out.

      1. Michael Wojcik Silver badge

        True, but public opinion is always in flux. Sometimes it's hard to see the true direction of movement in this field. The direct approach might not work, but alternatively with the correct inducement, all sorts of problems can be bridged or rectified.

  3. Yet Another Anonymous coward Silver badge

    2400A cable

    And a mass produced plastic socket in the car and a plug on a cable that's out in all weather and is plugged and unplugged 100s times a day by random idiots users

  4. John Robson Silver badge

    Charge rates much beyond the current 350kW aren't really necessary... we're already battery limited, 350kW is 20+ miles per minute (350kW * 3m/kWh = 1400 miles/hour)

    Most cars can't take that much current even when it's available (half of the charger is in the car, half is on the side of the road).

    If stopping every three hours for ten minutes is too much then you probably shouldn't have a license.

    1. Yet Another Anonymous coward Silver badge

      My EV says it averaged 6.8KM/KWh, so at 100km/h (60mph) that's 14.7 KW

      So with a 400V DC fast charger I need a constant 36A from a Scaletrix slot down the middle of the road - that's probably unreasonable

      Back to my previous solution of a metal grid 8ft above all roads and every one drives bumper cars

      1. Duncan Macdonald
        FAIL

        Then along comes a 11ft tall lorry !!!

        1. MachDiamond Silver badge

          "Then along comes a 11ft tall lorry !!!"

          In the US, 13'6" is the maximum un-permitted height for a lorry. Higher loads are allowed, but there has to be route planning and escort vehicles ahead to make sure there is clearance. It was an interesting delivery when the company I was with got a Centaur upper stage tank assembly. They had to push some power lines up a foot or two for the load to get under. Honestly, they should have come in the other way but nobody asked me.

      2. swm

        My wife loves bumper cars (at amusement parks).

        A whole new dimension to driving!

      3. John Robson Silver badge

        15kW is about right for motorway driving.

        350kW (the current spec) is more than twenty times as fast, so for every hour you spend driving you need to spend less than three minutes charging*.

        * Obviously assumes that the battery and the mobile half of the charger can deal with 350kW - but that's the point, the charge cable is already capable of delivering more power than most cars can handle. We don't need a beefier cable, we have the charging infrastructure already, it's better battery management that is the next big thing.

      4. Inventor of the Marmite Laser Silver badge

        That's 4.23 miles per kWh in imperial units. Or 48.6 k Linguini per kWh in Vulture Central units

    2. Swarthy

      "If stopping every three hours for ten minutes is too much then you probably shouldn't have a license have a long commute in heavy traffic.

      1. Yet Another Anonymous coward Silver badge

        Or in LA stopping for 3hours every 10mins

        1. jake Silver badge

          Or pretty much anybody who drives stuff around for a living.

          1. Ian Mason

            People who drive stuff around for a living have to follow quite complicated rules about how long they can drive for without taking a substantial break.

            Like I say, the rules are complicated, but a legal driving pattern would be two hours followed by a 15 minute break, then 2.5 hours followed by a 30 minute break.

            The longest you can drive in a normal day is for 4.5 hours, then you MUST take a 45 minute break, then you've got another 4.5 hours, then you're done until you've had an 11 hour rest.

            The takeaway is that "driving 3 hours and stoping for 10 minutes" would be in breach of working driving rules - too short a break for a start.

            1. jake Silver badge

              Those details are only true (maybe) in your jurisdiction.

              Typically such rules only apply to people who drive for a company or belong to a union, not to individuals working for themselves.

              1. Richard 12 Silver badge

                Not union, it's the law

                In the UK and EU, those are the actual law for all vehicles above 3500kg MGW (except for military)

                There's even a mandated spy in the cab to (supposedly) enforce it.

                Some US states mandate similar drive/rest cycles.

                The reason isn't unions, it's due to truck drivers falling asleep on the job and killing people.

                1. Anonymous Coward
                  Anonymous Coward

                  Re: Not union, it's the law

                  "...those are the actual law for all vehicles above 3500kg MGW..."

                  .... aaaand.... that applies to your average commuter or holiday traveller.... how, exactly?

                  1. Yet Another Anonymous coward Silver badge

                    Re: Not union, it's the law

                    >.... aaaand.... that applies to your average commuter

                    Any pickup truck driver in Houston ?

                  2. John Brown (no body) Silver badge

                    Re: Not union, it's the law

                    It doesn't, but Jake referred to "people who drive stuff around for a living", implying commercial deliveries, not commuters or holiday travellers.

                    1. jake Silver badge

                      Re: Not union, it's the law

                      I was adding to the list, not claiming exclusivity.

              2. John Brown (no body) Silver badge

                "or belong to a union,"

                The unions in the UK were originally against it. Especially when the tachograph was mandated to enforce the laws. "Spy in the cab" was coined as part of the opposition to both the rules and the device.

      2. MachDiamond Silver badge

        "If stopping every three hours for ten minutes is too much then you probably shouldn't have a license have a long commute in heavy traffic."

        Even with the AC running, it's not a big drain on the traction battery. Until aerodynamic drag starts becoming a measurable issue, EV's can go a very long distance on one charge.

        At my time of life, stopping every 3 hours for a few minutes is mandatory. Besides, 4 hours means it's lunch time (or tea/dinner/supper... food anyway). The car can get on with charging while I sit down with a knife and fork.

      3. Michael Wojcik Silver badge

        Or have to do long drives through rural areas.

        For most of the driving I do, there aren't any EV chargers for several hundred miles.

        I recently drove over 5000 miles over a two-week period, with just shy of 86 hours behind the wheel. Some days I had 15 hours of driving. Stopping every three hours to spend half an hour charging my vehicle would have increased my travel time by 14 hours, even if it had been possible. No thanks.

        1. John Robson Silver badge

          So you regularly drive more than 300 miles between places with electricity?

          I call bull shit.

          15 hours of driving - stopping every three hours that's four stops, so it would have increased the journey time by two hours, not fourteen...

      4. John Brown (no body) Silver badge

        Yeah, but you much less of the battery capacity in heavy traffic and get more regen braking. Battery capacity is more related to distance than time. Heavy traffic for 3 hours will be a lot less distance than 3 hours on a clear road.

      5. John Robson Silver badge
        FAIL

        Your takeaway is that it's a time based issue?

        Maybe I should have said every 200+ miles... because in slow moving traffic you'll get better efficiency than at 70, so you'd get even further.

    3. James O'Shea

      "If stopping every three hours for ten minutes is too much then you probably shouldn't have a license."

      Interesting. Let's analyze this...

      1. he's assuming that there are a _lot_ of possible charge points. Why? Because if there aren't a lot of possible charge points, a good fraction (30 minutes? More?) of that 3 hours will be taken up by looking for a charge point, or you'll have to plan your journey by available charge points, or both. I can find a petrol station in short order... and my car will go a lot further than 3 hours before I have to refuel. (Toyota. 12 gallon tank. 34 miles per gallon. That's 400 miles, at 70 mph that's 5.8 or so hours.)

      2. who's paying for this charge? At current electric rates _someone_ is going to have to pay a packet for charging over time. Yes, the individual charge is low... but it adds up. And it's more than what the current price of petrol is, at least around here. (I refiled my car yesterday. $2.99/gallon, 87 octane. That's $36 for just under six hours, or just over $6/hr. FPL would charge at least $40 for the power. Note that when the price of petrol goes up, so does the price of electricity, even if most of FPL's power is nuke and natural gas.)

      3. it doesn't take 10 minutes to refill the tank. It doesn't even take 5 minutes.

      So... I would have to make twice as many stops, after finding charging stations and/or going out of my way to get to charging stations, and pay more, and take four times the time (twice the time, twice...) and if I don't like this, I shouldn't have a license?

      Yeah. Right.

      1. MachDiamond Silver badge

        James, you are telling tales.

        "of that 3 hours will be taken up by looking for a charge point,"

        The car does that for you. If the car doesn't, guess what, there's an app for that. Most cars these days will suggest charging stops if you punch in your destination and get very shirty if you are going to go past the last one and not be able to make it.

        EV's are much more efficient per mile than petrol cars. Even going from zero to 60kWh's at $.40/kWh is far less than $40 and $.40/kWh is premium pricing.

        To pull up to a gas pump, wait to get the payment verified and the pump to start, fill the tank and close out is not 5 minutes provided you can even pull right up without waiting, it's more like 10 depending on how big your fuel tank is. On a long trip, a short stop is 20 minutes for me and at LEAST 45 minutes if I'm sitting down for a meal.

        The whole charade has to be rounded up with asking how often do you make cannonball runs. If you just need to get from A to B hundreds of miles apart, why aren't you flying or taking the train? I do road trips to stop along the way so I might as well charge while I'm stopped. I can't do that in all the places I'd like just yet, but it gets better every week.

        1. Anonymous Coward
          Anonymous Coward

          "If you just need to get from A to B hundreds of miles apart, why aren't you flying..."

          Ahhah. Hahaha. Um, no. Air travel is thoroughly uneconomical for "a couple hundred miles" on account of all the hurry-up-and-wait, never mind cost. Assuming you can find an airport that's not 50-100km away from either A, B, or both. 3-4 hours door to door driving, vs 8+ hours for a "commuter" flight airport-to-airport - and you still have to spend at least an hour or two more getting from A to airport, and airport to actual destination.

          I suppose you could just fly your helicopter... oh, you don't own one, nor have a suitably-rated pilot's license? Well, now, whyever not?

          "... or taking the train?"

          ... BWAHAHAHAHAHA!!! *deep breath* AHAHAHHEEEHEHE!!! oh, you're killing me!

          Europe is probably a lot better off on this one, but passenger train travel is even worse than air across most of North America for mid-range travel of "a couple hundred miles" largely on account of "what passenger train service?". Where I live it is literally 200+km drive to get to anywhere where there is passenger rail service, and probably at least 100km+ straight-line distance from home to the nearest rail line irrespective of an actual station. It's somewhat better in the US than Canada, but as with air travel, long-distance passenger rail travel involves a lot longer travel times unless your A and B happen to be right close by the necessary train stations.

          1. Michael Wojcik Silver badge

            Indeed. It's terrific how the EV fans assume everyone shares their use cases.

            Here's what my recent journey would have looked like with air travel instead of driving:

            1. Drive 2.5 hours (at least) to the airport. 145 miles.

            2. Fly to the airport nearest my first destination. Minimum of a 2-hour wait. $400 or so.

            3. Rent a car, because there's no other way to get from the airport to where I'm going. Time from flight arrival to when I'm in the car is at least an hour (from prior experience), maybe more. Expedia gives me rental prices around $400.

            4. Drive 2 hours / 100 miles to my destination. That's an entire day gone, longer than the 10 hours I would have spent driving it.

            5. Three days later, do the same to return to the airport.

            6. Fly to the cheapest major airport near my next destination. Another wait of 2+ hours at the airport, then a few more hours in the air. This is a one-way flight and I might get lucky on pricing; let's say $100.

            7. Rent another car, so another $400. Drive 90 miles to my destination. I might arrive in time to have dinner with someone, if flight schedules work out.

            8. A few days later, it's that 90 miles back to the airport.

            9. Flight #3, the price of which I can't check because I've just lost Internet. This time I'm headed to a small city that isn't near any particularly large airports, so I'm not sure what my best option would be anyway. But it's the usual story: Wait at the airport, fly, rent a car (now we're up to $1200 in car rental fees – except this one is being rented for a week, so probably more like $1500 or $1800).

            10. Now I have the choice of flying back to the airport from step 1, which is the faster and cheaper option; or visiting people on the way back, which is what I actually did. So either it's a less-rewarding trip, or multiple flights and more car rentals.

            In short, the "just fly" argument is as feeble as the "you can stop every three hours" argument. That's an option for some people, for some trips. It doesn't work for everyone.

            1. MachDiamond Silver badge

              "Here's what my recent journey would have looked like with air travel instead of driving"

              I'm in a similar situation when it comes to flying. It's a whole day of doing everything that isn't being on the plane and moving through the air. I'd have to have a burning need to be someplace 1,000 miles away in a big hurry to consider suffering the indignities of air travel, but I can't think of a scenario that would need to be met for me.

              I had a friend argue against an EV who is on the west coast with family in Chicago and thought that needing to stop and charge was a big issue. He wanted to be able to jump in his car and drive straight from LA to Chicago if there were a family issue. I did a trip comparison that showed if we both got news we needed to be in Chicago ASAP, if I went home, looked up flights, had a shower, packed a bag and flew, I'd beat him there by at least a day if he didn't stop for a nap. It's a 30 hour drive if the highways are clear and you don't deduct for fuel and meals. I could be bumped from a couple of flights and still be there much sooner.

              What I was trying to point up was that so many people that are very negative about EV's will put out use cases where they need to travel hundreds and hundreds of miles often enough that stopping to charge becomes a big issue. That is, stopping to charge when they aren't needing to stop for food and a trip to the loo.

              The car I'd get right now if I had the money and one was available at a price I would find reasonable is the Chevy Bolt. It is one of the slowest charging vehicles being sold right now that can hook up to a DC fast charger. It's also one of the lowest priced EV's with a decent amount of full capacity range. The Kia and Hyundai crossovers are 50% faster to charge, but it's rare I see a used on for sale in all of the US. A Hyundai Ionic 5 charges like stink so it's ready to go after a stop for a comfort break but also very expensive. My outlook is that it's not costing me money for the time it would take to charge and I am not doing super long trips often enough for it to matter. Yes, my use case isn't the same as everybody else's, but it's not outrageously unique.

        2. YetAnotherXyzzy

          "If you just need to get from A to B hundreds of miles apart, why aren't you flying...?"

          Because the same people who are ICE-shaming me about not junking my perfectly running car are also flight-shaming me when air travel makes sense.

          Mind you, I think it's great that we have EVs. They are already great for many use cases and that will only improve further. What isn't great is all the shaming and breathless hype (I don't mean by you personally MachDiamond, no offence intended), which perversely fuels skepticism and rejection.

      2. katrinab Silver badge

        And more importantly, if you turn up at a petrol station and find all the pumps are in use, that is no big deal, just join the queue, you will get a pump in a few minutes. This is most definitely not the case at a charging station.

        Petrol pumps generally push out 50 litres per minute. So most of the time you will be done pumping in less than a minute, if you have a really big vehicle and a very empty tank, it might take a little over a minute. Obviously the other stuff you have to do like driving into position, getting started, putting everything away, doing the payment, driving out; that takes longer than the actual pumping.

      3. lglethal Silver badge
        Go

        I actually have just bought a new EV (VW ID3), and I actually did the Maths. In short, when I charge at home I save about €30 per "tank" compared to my old petrol Car (Skoda Fabia Combi).

        If I charge at a public charge station on the EnBW network (which covers most of central and southern Europe), I save about €20 per tank. Please note, I'm based in Germany so your mileage may vary.

        We get less distance in the ID3 than in the Skoda (about 300km instead of 400km), but the cost to charge is significantly less, with a full tank costing about €25 at a public charge station compared to the €60 minimum we were paying for the Skoda. So Petrol for a 300km tank would be minimum €45. Hence my calculated €20 saving per 300km. At home the charging cost is between €10-15 per tank, hence the €30 saving.

        Please note, these fuel prices were when Petrol in Germany was costing around 180c/L. At the moment, it's closer to 195c/L where I live, so my saving is even more at the moment. When petrol prices come down a bit, or if energy prices go up then, then my saving will reduce, but I dont expect my ID3 will ever be more expensive then my Skoda.

        As for charging stations, the EnBW app, lets you see every charging station (on their or associated networks) across Germany and large parts of Europe, tells you how many charging points there are and also whether they are in use. So you can absolutely plan accordingly. However, me and my family dont do massive cross country trips with the car, so our use case may not be representative of everyone, but for us it works massively well.

        Anyway, I wanted to put some actual use figures out there. If you've got questions/comments, let me know.

        1. katrinab Silver badge

          Looking at UK prices:

          1 litre of petrol (13kWh): £1.60, equivalent to 12p/kWh

          Domestic electricity: 34p/kWh

          Slow public charger: 49p/kWh

          Fast charger: 66p/kWh

          If you allow for the fact that electric cars are 2-3x more efficient, home charging is at best slightly more expensive than petrol, and at worst, about 50% more expensive.

          1. Chloe Cresswell Silver badge

            And if you need to drive long distances often, you're probably not burning petrol.. I don't have the home charging option, so my only charging points for any kind of short charging time are a set of fast chargers 16 miles away. At 65p/kWh, it makes my 70+mpg diesel car look cheap to run.

            1. Michael Wojcik Silver badge

              And if you need to drive long distances often, you're probably not burning petrol

              Not in the US, I'm afraid, where diesel vehicles are relatively rare and options are limited, and diesel fueling is difficult in some areas.

              Most of the personal (i.e. non-commercial) diesel vehicles left on the roads in the US these days, since Dieselgate, are large pickup trucks. Not ideal for long-distance travel.

              1. jake Silver badge

                "Not ideal for long-distance travel."

                Depends entirely on what you are hauling and what you mean by long distance.

                Mom, dad, 2.7 kids+dawg(s), towing a boat, with kit for a three day weekend ... I see this combination by the hundreds on Hwy 121 and 128, heading for Lake Barryessa on warm summer weekends (9 or 10 months of the year here in Northern California). Even more on Hwy 80 heading for Tahoe, or on 50 heading for Comanche, and more heading to all the other lakes in the Sierra. Sadly, the station wagon is long gone.

                And of course, EVs are shit at towing ... Well, to be more accurate, they are GOOD at towing (gobs of low end torque, and they are heavy with a low center of gravity), but their range goes to shit in a hurry, making them all but useless as tow vehicles.

              2. Chloe Cresswell Silver badge

                "Not in the US, I'm afraid,"

                Post I replied to: "Looking at UK prices"

                Yeah, because so many people in the us use UK prices.

          2. lglethal Silver badge
            WTF?

            I'm not sure where you get the 1L petrol is equivalent to 13kWh, that seems a rather questionable value. Much better to look at it as I have as a cost per km.

            But if those are really the numbers for electricity in the UK, no wonder you guys are screwed!

            I pay €0,45/kWh on a slow public charger, and €0,55/kWh for a fast charger. My home rate is around €0,22/kWh.

            So your paying almost twice my energy bill. No wonder it doesnt seem such a good deal to you!

            Still here in Germany, I'm coming out massively ahead. But as I said your mileage may vary...

            1. Yet Another Anonymous coward Silver badge

              >I'm not sure where you get the 1L petrol is equivalent to 13kWh,

              By forgetting to multiply the theoretical energy density of petrol 12.8KWh/kg by the density 0.75kg/l

              Then assuming that your car's engine achieves 100% thermodynamic efficiency

              1. katrinab Silver badge

                Further down, I assume that petrol engine efficiency is about 30%-40% and plug to wheel efficiency of an electric car is about 80%-90%. That is how I got the electric car being 2-3x more efficient.

        2. LybsterRoy Silver badge

          You have concentrated on OpEx and totally ignored CapEx.

        3. MachDiamond Silver badge

          "However, me and my family dont do massive cross country trips with the car, so our use case may not be representative of everyone, but for us it works massively well."

          I only do really long trips every couple of years. I travel greater than 200 miles in one go a few times a year and that's about the point where I would likely want to plug in for a bit just to keep some margin in the battery in case. The savings for all of the travel that doesn't require a charging stop would pay for all of my other driving. This is provided I need to replace my current efficient petrol car and I can find a reasonably priced used EV. In the US, most EV choices are premium and very expensive so make little financial sense in my use case even if I were paying nothing for electricity and gas went up another $1/gallon.

      4. John Brown (no body) Silver badge

        "Toyota. 12 gallon tank. 34 miles per gallon. That's 400 miles, at 70 mph that's 5.8 or so hours."

        Must be a big, heavy SUV if that's all you get! :-)

        As for charging costs, I've heard it said here in the UK that at current retail prices including taxes, those using EVs and charging only at commercial fast charging points are nearly up to or above the price as an ICE car per mile.

        Commercial EV charge points pay full rate VAT (20% tax) on electricity while charging at home on the standard consumer rates only incurs 5% VAT.

        1. jake Silver badge

          Sounds about right for an older Toyota 2WD pickup. Here's a blurb on my Wife's from 2009 ...

          https://forums.theregister.com/forum/containing/612677

          We've since restored the truck (looks and runs better than it did new), and it gets around 33MPG.

          1. John Brown (no body) Silver badge

            That's probably what he meant based on the stated MPG, but he said "car" and I'd not normally associate a pick-up with "car". On the other hand, the MPG might be about right for a big SUV, which I assume Toyota include in their range of car models. :-)

        2. katrinab Silver badge
          Meh

          Also the charging point operator pays business rates on the electricity, which are much more expensive than domestic rates, plus they need to make a margin on it to cover maintenance, payment processing and so on.

    4. Denarius

      dont travel in remote or very rural areas , do you. Yes, drivers take shifts to cover those 2000 km stretches. As for that 10 minutes charge claim on recharge. BTW, how does your EV handle prolonged exposure to heavy rain, water 4 cm deep and 2 km long. Asking for a friend in emergency services

      1. Yet Another Anonymous coward Silver badge

        > BTW, how does your EV handle prolonged exposure to heavy rain, water 4 cm deep and 2 km long. Asking for a friend in emergency services

        And how does your lifted pickup truck handle meter deep snow and mud, trenches and high velocity anti-tank rounds? Asking for a friend in the 1st Guards Tank Army !

      2. JollyJohn54

        In a petrol or diesel car you have the problem of water shoshing up into the engine bay and potentially getting sucked into the air intake. Goodbye engine!

        Water 4cm deep? An electric car will easily drive through 20cm deep water for as long as you like. You have no idea how well protected the electrics are in an EV.

        1. Michael Wojcik Silver badge

          An electric car will easily drive through 20cm deep water for as long as you like.

          That's a bad idea in most cars, regardless of powertrain, if there's any significant current in that water. (Water current, not electrical.) 20cm is deep enough for a typical car to be swept away.

          But, in general, considering how many critical electronic systems are in modern ICE cars (not to mention the electric ignition), I agree that this doesn't seem like a valid argument against EVs. Maybe it's a concern if you have an off-road ICE vehicle with a snorkel and you're considering an EV for that use case.

    5. MachDiamond Silver badge

      "half of the charger is in the car, half is on the side of the road"

      For DC fast charging, all of the charger is outside of the car. All the car does is talk to the charger to tell it how much power to push.

    6. Ian Johnston Silver badge

      You have a car which can take 200 miles' worth of charge in ten minutes? Do tell.

    7. ThatOne Silver badge
      Facepalm

      > If stopping every three hours for ten minutes is too much then you probably shouldn't have a license.

      Not everybody is a soccer mom. Tell professional drivers (taxis, trucks, and so on) that they shouldn't have a license because they can't afford to lose half an hour of pay each day, and see what happens...

      (Didn't downvote you though.)

  5. Stork Silver badge

    Don’t try this at home

    I think of our electricity supply as reasonable at 20.7kVA. We would need an upgrade.

    I guess the idea would be of more interest for service stations, but they would also be in for an upgrade of their supply. Imagine a dozen of those!

    1. Version 1.0 Silver badge
      Unhappy

      Re: Don’t try this at home

      Good point, so I guess I'm not going to be able to charge my Pixel phone in 2ms then?

      I wonder why this idea was never applied to filling up the car petrol tank? Just replace the car petrol tank opening with one that's 24 inches wide and we'd see the same "improvement" ...

      Basically this concept just sounds like threatening an occasional big bang at the recharging station.

      1. jake Silver badge

        Re: Don’t try this at home

        "Basically this concept just sounds like threatening an occasional big bang at the recharging station."

        That's not a bug, it's a feature.

    2. katrinab Silver badge
      Megaphone

      Re: Don’t try this at home

      Imagine every single parking space at a motorway service station having a charger. That is what you are going to need if you go all-electric.

  6. John Sager

    And another one to add to the collection

    Like a lot of silly ideas it magically gets 'credible' when the magic words Gerbil Worming get added. No doubt the cooling concept might be useful in some contexts, but not this one.

  7. herman
    Flame

    Double the speed

    Divide and conquer. With two cables and two chargers one can halve the charging time without needing super human strength to plug it in.

    1. This post has been deleted by its author

      1. ThatOne Silver badge

        Re: Double the speed

        Or you drive to a relay station, leave your car and drive away in an other, fully charged one. They could call it the Pony Express...

  8. Tromos

    I see the cable as less of a problem than the connector. With those kinds of currents flowing, it wouldn't take much to weld the plug to the socket.

  9. MachDiamond Silver badge

    Push the bottleneck

    If the cables can handle 2,400A, the issue becomes whether the battery can absorb energy that fast or if the electronics are up to the task. Any resistance anywhere is going to heat up fast and show imperfections in an impressive way. It will also mean that one charing location = one nuclear power plant.

    I don't see the point. The Hyundai Ionic 5 will charge from 10-80% in 18 minutes topping out at around 228kW. Plug in, walk to the facilities, get a cold drink and dispose of the accumulated trash one always generates on a trip and that's those 20 minutes spoken for. To try and pare it down to 5 minutes isn't that much of a benefit. Range is a complimentary issue. 300 miles of range under ideal conditions can mean a pretty good chance at 4 hours of drive time on the first leg when the car is at 100% for the start. Leave at 8am and at noon (aka lunchtime) it's time to charge. At 4pm, it's time for tea if the car can charge fast enough to do a good charge while sat during lunch. Your efficiency may vary, but if you aren't making really long trips frequently, it's fine.

    1. Chloe Cresswell Silver badge

      Re: Push the bottleneck

      If the cables can handle 2,400A, you also need a 2,400A feed on the grid side... I had someone a few months ago telling me how fast potential charging can be, and the argument of "You are more likely to be limited by available power on the feed side" was brushed off with "but the car can charge at X".

    2. LybsterRoy Silver badge

      Re: Push the bottleneck

      I suppose I have to agree with you - I take my car in for MoT & service I don't expect it to be done in 5 minutes so why should I expect to top up the tank in less than 20 minutes? Then again I only have an MoT & service once a year.....

  10. Paul Crawford Silver badge

    Grid capacity folks?

    It is all very well saying we could deliver XXXX kW to an EV but where do you get it from? Most housing estates have 100 or so properties off a 500kVA substation.

    For service stations they could well have a 2-3MVA substation put in to support a couple of these, but from where does all of this power come from? How quickly are we even replacing generation capacity, let along having surplice to cover this.

    1. MachDiamond Silver badge

      Re: Grid capacity folks?

      "It is all very well saying we could deliver XXXX kW to an EV but where do you get it from? Most housing estates have 100 or so properties off a 500kVA substation."

      A home isn't going to be fitted with a DC fast charger that delivers 50kw or more. The EVSE (charger) can be set according to what the home's electrical system can provide and how big the wiring is feeding it. Alec at Technology Connections did a good video explaining that and some suggestions for an optimum installation.

      If the power company offers an off-peak tariff for EV owners, it can make a lot sense to set the car to charge in the wee hours which all of the ones I've looked at will do. They can also be told to only wait for the middle of the night when they are home (GPS) and that setting can be overridden if you need some juice right away. Most people are asleep and using very little power in the middle of the night so there is more than enough capacity for people to plug in their EV. I am assuming that not everybody in the development is going to be purchasing an EV in the next week so there is time for the utility to make upgrades when they see they are getting closer to max capacity.

  11. Richard 12 Silver badge

    Interesting science, but not for EV charging

    There's no way that any routinely disconnectable connector could handle that kind of current. It would weld instantly.

    This is only plausibly useful for short, fixed, low voltage cables. I'd say the most likely use case is inside transformers.

    1. Paul Crawford Silver badge
      Joke

      Re: Interesting science, but not for EV charging

      Easy to fix too many amps, just have 11kV supplies direct from the grid to the car!

      1. LybsterRoy Silver badge

        Re: Interesting science, but not for EV charging

        Are we back to the bumper car alternative?

      2. MachDiamond Silver badge

        Re: Interesting science, but not for EV charging

        "Easy to fix too many amps, just have 11kV supplies direct from the grid to the car!"

        I remember watching a show with an electric ferry and the connection was in the range of 11kV. It was probably on The Fully Charged Show. I can sort of remember Robert Llewelyn talking about it.

    2. MachDiamond Silver badge

      Re: Interesting science, but not for EV charging

      "There's no way that any routinely disconnectable connector could handle that kind of current. It would weld instantly."

      The connectors lock so they can't be removed under load. If the control connection is lost, the charger shuts down immediately or won't start up. That's a common problem when the cable is heavy and pulling down too much on the car.

      1. Richard 12 Silver badge

        Re: Interesting science, but not for EV charging

        I'm not talking about disconnection under load.

        I'm talking about disconnectable at all - well, other than via explosives.

        The mating surfaces would weld. Explosive charges would easily overcome that, but as you don't get to use the cable again it might increase the cost somewhat.

        1. jake Silver badge

          Re: Interesting science, but not for EV charging

          With that kind of load, I suspect they would weld instantly even if the mating surfaces were machined to gauge block tolerances.

        2. MachDiamond Silver badge

          Re: Interesting science, but not for EV charging

          "The mating surfaces would weld. Explosive charges would easily overcome that, but as you don't get to use the cable again it might increase the cost somewhat."

          Most DC fast chargers I've seen ramp up rather than going straight to 100's of KW. There is a thermistor buried in the plug so if there is a bunch of resistance and the connection heats up, the charger will shut down. I know there has been a problem with a certain cable set where the thermistor gets damaged frequently but that leads to a fault condition that shuts the charger off. I can envision some arcing if there is muck in the connectors and that could cause some welding of the connections, but I imagine that's been thought of and there doesn't seem to be reports of it happening.

  12. SonofRojBlake

    I've been considering an EV for a couple of years...

    ...but a friend who has a Tesla took it on holiday from Carnforth to Cornwall. Their conclusion: never again. It's not an easy drive in a car with reliable long range and able to fill up anywhere in 5 minutes. In a car that can't go as far, and takes longer to top up, and thus needs multiple, long stops, it makes the journey considerably less bearable. Unless something radical is done to change this, and soon, the country is going to feel bigger, and places like Cornwall will become effectively more remote.

    1. JollyJohn54

      Re: I've been considering an EV for a couple of years...

      I've just looked up a journey from Carnforth to Penzance on Google.

      It's 400 miles and and should take 6hr 42mins driving time. Assuming he makes one stop for lunch and a charge half way there are 30+ rapid charger sites in the Birmingham area not too far from the M6 or M5. Most of these have more than one charger so he can expect little or no waiting around.

      Using an app like WattsUp or ABRP (A Better Route Planner) he could see the state of chargers in real time making it easy to drop in on an available charger.

      Adding a second stop around Exeter would give him plenty of charge to mooch around once he arrived.

      1. SonofRojBlake

        Re: I've been considering an EV for a couple of years...

        Thanks for the response. I must conclude that my friend is either lying or an idiot, given the inaccuracy of his story from personal experience, compared with your googling locations and performance statistics.

  13. Paul Cooper

    Actual experience

    I drive an EV; a Volkswagen ID.3. It has a nominal range of about 240 miles. I recently did a trip from my home near Ely in Cambridgeshire, to Manchester, then Edinburgh, a day trip to St Andrew''s, then to York and finally back home. I forget the total mileage, but it must have been around 800 miles, with trips longer than the car's range on at least two days. I did not have the least problem with charging; I was able to find fast chargers at locations where I could stop for us to have a meal or whatever while the car charged, which took less than an hour for a full charge. Of course, I was never charging from a flat battery; I rarely let it go below 25% charge.

    The point is that existing charging works perfectly well. Providing more of the existing type of fast chargers would cope quite happily; there was one point where I had to wait half an hour to get onto a charger, but that's a matter of sizing the facility to meet the demand. I was able to charge the car overnight at the hotels we used; I am sure that hotels have pretty quickly realized that people look for "Car Charging Facility" when choosing hotels! Slow charging mostly - even merely the provision of a standard 13 amp outlet - but overnight that was plenty.

    In all that journey there was never a point at which e felt restricted or slowed down by problems with charging the car.

    1. Paul Crawford Silver badge

      Re: Actual experience

      Thanks for the insight.

      To me the issue is if we have a massive increase in EV we need a massive increase in charging points to maintain suitable usage.

      Charging for an hour when you break for coffee, food, etc is quite a good strategy and probably very good for your health and road safety. But it means a far, far, bigger area than a service station forecourt for, say, 8 vehicles (with 5 minutes fill-up times, etc) is needed as well as the corresponding power feed to such a service area.

      For some folks with their own driveway and the ability to slow charge overnight it is not an issue for short journeys and for around-town EV seems a great choice.

      1. Richard 12 Silver badge

        Re: Actual experience

        Indeed, the issue is scale, not individual.

        One EV on a street is just fine. A hundred on the same substation starts to invalidate assumptions.

        Mass usage of EVs means that almost every motorway service station car parking space needs a fast charger - everyone who stops will want a top-up while they grab a coffee or whatever.

        That's a lot of infrastructure, and a seriously large load.

  14. OldCrow 1975

    NASA charger fires and explosions

    After seeing NASA failures on the launch pad. I am scared shitless to plug my car into one of their chargers.

    1. jake Silver badge

      Re: NASA charger fires and explosions

      And yet you'd happily purchase a Tesla?

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