Have you fixed tech with an unlikely tool? Have I ever
I have gone to customer sites to:
- pry a floppy disk out of a disk drive with tweezers so the hard drive would boot properly
- used a ball peen hammer to move a rocker switch that was stuck because someone poured orange juice in it, and it was stuck in "off" position.
Both of those were $300+ support calls, by the way. And I can't count the times I'd driven across the city (and twice flown across the country) to end up basically just plugging something in properly.
My best "can you fix it?" was when an VIP executive who heard I was "good with computers" came into my office in 1985 with half of an 8088 processor, and asked me if I could fix it.
When I say half of a processor, I mean it was literally broken in half.
My first question, naturally, was "what did you do?". This was the mid 1980s, and the IBM XT had been released to replace the PC. The differences between these two IBM machines was that the PC had 1 63W power supply, three slots, and no hard disk. The XT had a 130W power supply, five slots, and a 10MB hard disk.
The VIP had a PC without a hard drive, and he wanted a hard drive. So, he bought a book (I think it was a Peter Norton book) explaining how you could upgrade a PC to an XT. You couldn't just put a hard disk in a PC, there weren't enough slots, there weren't enough bays, and the power supply wouldn't take it. An ingenious vendor came up with something called a HardCard, which was basically a low power hard disk on the card, so it didn't need either a bay or an upgraded power supply.
The VIP didn't go that route, however. He read the book, and the first step was to replace the 63W supply with a 130W one. So, he unmounted the power supply, took it to a local electronics store, and said "give me one twice as powerful as this one". And they did. This is the point where things went wrong.
The company didn't have actual IBM PCs, as it turned out. They used a local clone vendor that was half the price. Their machines weren't awesome, but they worked. And their engineers make some different design decisions. For one thing, they thought that a 63W power supply was stupid, so they put 150W in every machine, PC or XT, by default.
So, when the VIP asked for "twice as powerful", the electronics store said "sure", and gave him a 295W supply. Oh, dear.
The VIP then installed this overpowered power supply in his PC clone. However, it had an extra ground wire he didn't know what to do with. And because the PC originally supported RF modulators, there was an RF line to the motherboard which looked kind of, sort of like the ground wire...
Long story short, he grounded the 295W to the motherboard directly via the RF port.
When he turned the PC on, the results were quite spectacular, as evidenced by the half of the 8088.
When I inspected the damage, I discovered that:
- the CPU had exploded up off the motherboard, with half going into the monitor on top of the PC
- the monitor, fortunately imploded rather than exploded, so the VIP wasn't hurt
- not only did the CPU split in half, the motherboard did, too
- the solder actually melted; some of it actually coagulated into a small ball that was rolling around
- the surge blew out the printer that was connected via the serial port
- you could make out where the PC had been on the desk by the scorched silhouette outline
The "unlikely tool" used to fix the problem was a directive that "nobody upgrades PCs on their own any more without talking to a tech first". It was one of the very few companies I ever worked at where I was able to requisition new hardware without getting grief from senior management.