back to article EU grants €15M funding for ICARUS inflatable heat shield

A European consortium has received €15 million of EU funding to develop an inflatable heat shield designed to recover rocket stages and land spacecraft on Mars. The Inflatable Concept Aeroshell for the Recovery of a re-Usable launcher Stage (ICARUS - because boffins do love a tortured acronym) has received €10 million worth of …

  1. Korev Silver badge
    Joke

    > Just don't let it fly too close to the Sun

    Why, Would Page 3 distract it?

  2. Andy The Hat Silver badge

    This is how to get it up.

    So this is actually a deployment method for a large, flexible heat shield. Anyone know what the actual heat shielding is proposed to be made of as details seem conspicuous by their absence. I assume it's ablative as, even if lower than a conventional heat shield, heating will still be significant.

    1. John Brown (no body) Silver badge
      Thumb Up

      Re: This is how to get it up.

      "Anyone know what the actual heat shielding is proposed to be made of"

      I think that's one of the primary points of the research grants.

      1. Dave 126 Silver badge

        Re: This is how to get it up.

        I don't know about this ICARUS model, but the earlier NASA LOFTID had a flexible head shield of woven silicon carbide (spun into fine filaments and then "woven with the same machine we use to make jeans"), under which were "two insulating layers", then the inflatable bit which was covered in "high temperature use silicone adhesive".

        https://web.archive.org/web/20230525004458/https://www.nasa.gov/feature/nasa-inflatable-heat-shield-finds-strength-in-flexibility

        1. Roj Blake Silver badge

          Re: This is how to get it up.

          A heat shield made the same way as a pair of jeans?

          That would explain why Levi's used Spaceman in their advert from nearly 30 years ago.

          1. Anonymous Coward
            Anonymous Coward

            Re: This is how to get it up.

            I knew a couple of girls who would have been safer in SiC denim they were so hot ...... or abrasive

        2. Andy The Hat Silver badge

          Re: This is how to get it up.

          It's surprising that you can form a flexible material out of an intrinsically brittle, crystalline material like SiC. At least you can sharpen your chisels on the way down.

          1. John Brown (no body) Silver badge
            Happy

            Re: This is how to get it up.

            Ever wondered what fibreglass is made from, especially before the resin is added :-)

    2. Dave 126 Silver badge

      Re: This is how to get it up.

      > I assume it's ablative

      Possibly not. Again, from the NASA LOFTID test:

      "When the recovery team hauled the aeroshell out of the ocean, they were surprised to find that the outside “looked absolutely pristine,” said John DiNonno, LOFTID chief engineer at NASA Langley. “You would not have known it had a very intense reentry,” he said. In fact, the inflatable structure is in such good condition, it looks like it could be reused and flown again, DiNonno said, but it needs rigorous testing before making such a determination."

      https://edition.cnn.com/2022/11/17/world/loftid-heat-shield-nasa-success-scn/index.html

      1. LogicGate Silver badge

        Re: This is how to get it up.

        If I recall correctly -and it is a long time since I read up on this- The idea is to create a heatshield that has a larger surface area than the re-entering spacecraft would normally have.

        Since Acceleration is Force / Mass and Force is Pressure x Area, Having a large Area / Mass means that it is possible to decelerate at the same rate with less pressure, meaning that a meaningful desceleration can start higher up in the atmosphere, where said atmosphere is thinner, and thus the pressure heating effect is lower. This may let you get away with less heatshiels mass / problems.

        Note that Mr. Bezos ballistic dildo does not need much in the way of heat-shielding for the same reason.

        1. david 12 Silver badge

          Re: This is how to get it up.

          Most heating happens in the viscus fluid surrounding the re-entering spacecraft. Fortunately the object quickly falls away from the hot air. Simply making the craft go slower allows more time for heat transfer from the fluid to the object, but having a bigger object means that the heat is generated in a larger volume of the viscus fluid, which consequently is not as hot.

    3. MachDiamond Silver badge

      Re: This is how to get it up.

      "So this is actually a deployment method for a large, flexible heat shield. Anyone know what the actual heat shielding is proposed to be made of as details seem conspicuous by their absence."

      There was a small aerospace startup in Mojave, CA some years ago that was working on this and has since closed and I believe there was another firm that had done some limited testing. It's not a new concept. I expect it would need to be ablative since current heat shield tiles are rigid ceramic.

  3. Gaius

    “Inflatable heat shield”

    They must take us for absolute mugs

    1. mpi

      Re: “Inflatable heat shield”

      Why? The concept has already been successfully tested by NASA, see linked articles elsewhere in the comments. Note, that's "tested" as in, actually hauled into orbit and experienced an actual, real-life reentry, not just "tested" as in "worked in the lab".

      Just because something is inflateable, doesn't mean it cannot be made of materials that can withstand extreme temperatures.

      1. Dave 126 Silver badge

        Re: “Inflatable heat shield”

        It is possible that the inflatable part of the assembly (coated on silicone adhesive in the successful NASA test) doesn't get any hotter than 450 deg C. I'm basing this on the info found below, that silicone products becomes brittle at around 300 deg C, and autocombust at around 450 deg C - at which point it becomes silicon dioxide, a white powder with insulating properties.

        The information below is for standard industrial uses of silicone formulations. I don't know if clever chemists have tricks for increasing the maximum temperature silicones can withstand for extreme applications.

        https://www.vikingextrusions.co.uk/blog/silicone-rubber-temperature/#:~:text=Silicone%20does%20not%20have%20a,temperatures%20of%20over%20300%20C.

    2. Frank Bitterlich

      Re: “Inflatable heat shield”

      I know, right? After all, we all know they can't go to space (wouldn't get past the dome), and also, why a heat shield? Everybody knows the higher you go, the colder it gets. And now the reptilian leaders want to sell us using an inflatable rubber dingy to use as a heat shield. It's obviously a scam to hide the secret colonies on the backside of the moon. They should rather spend that money in making free energy available to everybody.

      (Just to be sure: /s.)

      1. LogicGate Silver badge

        Re: “Inflatable heat shield”

        Well ACTUALLY..

        Since the earth is an inside out sphere, if you think that you go up, you actually go down towards the centre. As a result, it will get hotter. Cugnito Ergo Stupidum

      2. Korev Silver badge
        Alien

        Re: “Inflatable heat shield”

        Backside of the moon? There can't be any colonies there because it's flat like the earth and they'd just fall off the edge...

  4. xyz Silver badge

    The Cosmic Johnny...

    Reentry rubber.. The jokes are endless.

    1. vekkq

      Re: The Cosmic Johnny...

      Classic heatshields are already made of rubber or plastic.

  5. Eclectic Man Silver badge

    I wonder

    The original parachutes were circular and only had holes in the centre after a suggestion that they would be more stable if acting like a funnel. Now we have highly controllable 'square' parachutes which are so easily steerable that we no longer have competitions as any competent parachutist can land with one foot on a target disc the size of a dinner plate.

    The image shows an inflatable version of a 'standard' shaped heat shield, but if inflatable is a genuine option, then something that is a different shape and maybe even has 'holes' in it to direct airflow could be interesting.

    See: https://en.wikipedia.org/wiki/Parachuting#:~:text=The%20first%20parachute%20jump%20in,Garnerin%20above%20Parc%20Monceau%2C%20Paris.

    https://en.wikipedia.org/wiki/Parafoil

    https://reddevilsonline.com

  6. vekkq

    > It's a relatively simple concept. Rather than carry a hefty rigid heat shield spacecraft and rocket stages could carry an inflatable heat shield deployed from a compact container to permit components to be safely returned to Earth, or land on other planets.

    This inflatable heat shield will be heavier and bulkier than existing heat shields. The only use case for an inflatable heat shield is on Mars.

    1. Anonymous Coward
      Anonymous Coward

      It might change the re-entry capsule a lot.

      I rather assume that the conical shape is to keep the sides protected by the back. It is about the worst shape for usable space. A big inflatable shield would allow a much bigger vehicle to reenter without having to do it side on, covered in tiles.

      1. vekkq

        You need a nose cone on a rocket. A cone-shaped capsule is ideal for launch and reentry.

        You could argue that for a non-uniform craft, a wide inflatable shield makes more sense, but it has nothing to do with size.

        You won't get around having to deal with a lot of heat. Even more heat on a wide inflatable shield. The heat has to be dumped somewhere, if not in ablative material, of which you would need even more of on a wide shield because of safety margins. The whole concept is also more risky - have you seen how often panels and chutes fail to deploy? Any moving parts are a risk. Assuming someone even tries, an inflatable heat shield for reentry on Earth is entirely impractical.

POST COMMENT House rules

Not a member of The Register? Create a new account here.

  • Enter your comment

  • Add an icon

Anonymous cowards cannot choose their icon

Other stories you might like